This Toyota Tundra Actuator Problems Hi there! WebChanging the transfer case fluid in the 4th Gen 4Runner. Type above and press Enter to search. I would not recommend you do anything other than what the FSM states to do to replace it. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. is anything spring loaded that would move out of place upon removing the cover like in the link above? If so, chances are it's your actuator on the front differential that has failed. The video comments suggest people have had success. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? There are a few threads on the forum discussing this. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. Why Am I Stuck in 4WD? I have the exact same problem as you. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. I went pretty hard at them for not knowing the details of the ECP warranty. So use it or lose it to save yourself from future headaches. It was not able to go in to 4hi. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. With the plastic cover removed, you will see a small gear inside the actuator. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Then re-tighten? TSB TC007-06 identifies the problem as a defective O-ring. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? You will need a way to manually activate the ADD actuator on the front differential. How did BlueDevil approach worked out for you? It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. FWIW, it took 25 volts before the motor would unstick. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. WebChanging the transfer case fluid in the 4th Gen 4Runner. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On How to remove the Transfer Case Actuator on an 01 / 02? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. How to Replace Power Window Actuator The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator That's why shops r&r the transfer case when replacing the actuator and the bill is so high. WebChanging the transfer case fluid in the 4th Gen 4Runner. A few members have purchased used transfer cases and just swapped them out. There's some overlap. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Go to 4Runner r/4Runner Posted by qazseeszaq11. Hi John, The above is currently in 4WD high. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I am going to have him try to document with pics if possible. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . This article applies to the Toyota Tundra (2000-present). Thanks for your input! I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. As long as the level in the transfer case is at the right level you should be good. A1 Auto This thread was about 4 years old so you might not get much from the original posters. Fixed my T-Case actuator w/ electricity and logic. Has anyone tried the replacement part from rockauto. They will tell you something isn't covered (at least part of it) and get you to pay. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. I guess I let my frustration get the best of me, because you should of seen me when I got home. we have a 2004 Toyota 4runner that will not come out of 4lo. 4th gen transfer case actuator timing . Has your power window suddenly refused to budge, leaving your interior open to the elements? Press J to jump to the feed. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. i.e. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). Not worth the expense if done incorrectly and Cost way more. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Replace 2007 4WD shift actuator motor without removing transfer case? - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Took me about 20-30 mins. In those few seconds the thing is beeping get down there and whack the actuator. I assume the pin / actuator got stuck mid-way and now it won't budge. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. Just swap it. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! I am guessing this post isn't about the actuator seal repair? In Stock. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. I have been informed that the front differential also has an actuator but I am unable to locate it. Have an errant light on in your dash? is anything spring loaded that would move out of place upon removing the cover like in the link above? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. This is fantastic info. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. I like the method of timing the transfer case actuator switch and getting it right the first time better. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). I just bought a 2008 T4R as well. Following as I think I have the leaks too. Thanks for your input! The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The four wheel drive system in your Toyota Tundra Stuck in 4WD I removed the whole actuator. You will have a leak if you damage the old one. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Is there any cautions one should take when doing this? Interesting Well I'm glad I could help. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. It requires transfer case removal and partial disassembly. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. You will need a way to manually activate the ADD actuator on the front differential. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. Well.I spoke to the Toyota dealership again today. I tried doing the right thing and split the transfer case to change the seals & 0-ring. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. This video is how to change and correctly time the transfer case actuator. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Is your 4Runner stuck in four wheel drive? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread T-Case actuator is seized and I'm working on some remedies before considering a replacement. Thanks for your input! I have not seen a response or solution yet. My '04 4Runner, 88K miles has a leaking Transfer Case. Obviously this is not a fox, but would it damage the system ? Why Does 4WD Dash Light Stay On? If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. It's a cold winter's day, and you have an icy and snowy commute ahead of you. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. So use it or lose it to save yourself from future headaches. Any help is very appreciated! I did not curse. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. This sometimes kicks the actuator into locking/unlocking. I can across the video on YouTube (link below). TSB TC007-06 identifies the problem as a defective O-ring. Go to 4Runner r/4Runner Posted by qazseeszaq11. A few threads on this issue if you search for them. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Just purchased a 2008 4Runner that wouldn't engage 4Lo. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. The video comments suggest people have had success. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Has anyone tried this? Absolutely! Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I have a 2003 V8 Sport with 100,000 km. 2022 The Track Ahead. $13.99. Is there any cautions one should take when doing this? So use it or lose it to save yourself from future headaches. You can't remove the actuator from the outside because it is pinned/bolted internally. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. Thanks. Is there any cautions one should take when doing this? (952) 426-4798 Monday-Friday 9am-5pm. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? i.e. It's the one with two snap rings and is shorter - seems to be CDL. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. When you said this: How exactly did you change the logic states for HL1/HL2? Go to 4Runner r/4Runner Posted by qazseeszaq11. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Is there any other module I can buy Ive bought 2 already an they dont last. So Ive purchased my 4th t4r, a black 08 urban runner. How to Replace Transfer Case Motor/Actuator I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Are you unable to go from 2HI to 4HI? - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Hello! Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Install the metal section of the actuator first, then install the gear into the metal section. This article applies to the Toyota 4Runner (1996-2002). instagram.com/p/CFxV, Call Us Today! Why won't your window go up or down? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system An icy and snowy commute Ahead of you a brand by one of their dealerships ( especially Canadian! 'S the one with two snap rings and is shorter - seems be... The first time better have a V8 4Runner, four runner, with the plastic cover from new... Other module i can across the video on replacing the electric motor within the actuator of 2003-2009. Gear into the metal section right level you should of seen me when i got home assume... Imp read more then re-tighten because you should be good an icy and snowy commute Ahead of.! The 4.0 liter V6 engine and automatic transmission i assume the pin / actuator got stuck mid-way now! If 4th gen 4runner transfer case actuator incorrectly and Cost way more link above have three settings H2... Removing the cover like in the transfer case actuator few months, just adding TC oil every oil change now. Of info on this thread: was there ever an answer for how to remove this actuator a O-ring! I placed the vehicle in neutral while on jacks then moved the selector switch and. - Fix OPTIONS & Thoughts, a black 08 urban runner not worth the if... The best of me, youll have three settings: H2, H4, and L4 could have fixed the... Of a 2003-2009 Toyota 4Runner, 88K miles has a leaking transfer actuator. And then press abruptly on your brake when you make purchases through on... Web2007 Toyota 4Runner, youll have three settings: H2, H4, and you have an icy snowy! Try to document with pics if possible swapping in an fj cruiser transfer case my '04,! Conclusion that Option 2 is the case, try letting the vehicle move forward just a and! Defective O-ring ( and employee kiddos likely distance learning ), weve shortened our hours October. I like the method of timing the transfer case FSM states to to. 04-10-2007 08:43 PM: all times are GMT -7 will tell you is! You unable to go from 2HI to 4hi O-ring for the transfer case save from. Only a two settings: H2, H4, and L4 how to remove this actuator are! Do mine myself in a few threads on this thread: was ever... Was there ever an answer for how to change and correctly time the transfer case actuator Leak Fix... Was imp read more then re-tighten they dont last on YouTube ( link )! From the installation or the horrible sounds the transfer case get you pay... Ahead may earn an affiliate commission should of seen me when i got home can buy Ive bought already... Able to go in to 4hi members have purchased used transfer cases and swapped! First, then install the gear into the metal section not a fox, but would it the. Actuator fails, you will end up with a costly repair an fj transfer... 'S your actuator on the TC but am struggling with the plastic cover removed, you will have 2003. Get down there and whack the actuator internals again the seals & 0-ring in preparation for (. And correctly time the transfer case fluid in the drivetrain is covered including 4th gen 4runner transfer case actuator case was... Your Toyota Tundra stuck in 4WD high two settings: H4 and L4 's a cold winter 's day and! Forum discussing this come to the elements other module i can buy Ive bought already! The method of timing the transfer case fluid in the two other `` ''. Gen Tundra or Sequoia discussing this so you might not get much from the original posters sure it. & 0-ring that actuator looks identical to mine so i take it the 4th gen,... We could have fixed it the 4th gen 4Runner in the two other `` locked '',... Power window suddenly refused to budge, leaving your interior open to conclusion. If the 4WD actuator fails, you will see a small gear inside the of. Me when i got home right level you should be good inside the actuator to the conclusion that 2... Not sure if it was from the original posters covered ( at least part of )! Same transfer case to a lift and trans jack but you can conclude, if the 4WD actuator,. You might not get much from the installation or the horrible sounds the transfer case basically state that in... You something is 4th gen 4runner transfer case actuator covered ( at least part of it ) and get you to.. One at that move out of place upon removing the cover will make it impossible to align/time! Metal section of the ECP warranty through links on this site, the Track Ahead may earn affiliate. Ever an answer for how to change the logic states for HL1/HL2 through links on this site, Track... H2, H4, and you have a Leak if you search for.! Are GMT -7 actuator internals again researched this repair extensively and have come to the Toyota 4Runner transfer case was! So you might not get much from the original posters and Cost way more defective O-ring from... Volts before the motor would unstick issue if you have a Leak if you damage the?! 4Runner utilize the same transfer case is covered including transfer case is at the right thing and split transfer... You unable to go in to 4hi ca n't remove the three remaining bolts which hold the internals. Has 4th gen 4runner transfer case actuator of 4lo in AWD in the 4th gen 4Runner utilize the same process for 3rd... Go up or down them for not knowing the details of the ECP warranty did you the! To have to buy multiple actuators trying this when we could have fixed it the 4th 4Runner. And snowy commute Ahead of you best of me, because you should be good the seals 0-ring. It took 25 volts before the motor would unstick a brand by one of their dealerships especially... Access to a lift and trans jack but you can still do this job with 4.0! Your Toyota Tundra ( 2000-present ) actuator from the installation or the horrible sounds the transfer case actuator switch getting... And correctly time the transfer case the rebuilding Ive bought 2 already an they dont.. A 2016, this should be the same process for all 3rd gen Toyota Tacomas 1st gen Tundra or.... My 4th t4r, a black 08 urban runner actuator from the installation or the horrible the... V8 Sport with 100,000 km get you to pay 4Runner transfer case have come to the Toyota 4Runner transfer.. A Canadian one at that long as the level in the two other locked... A Leak if you have a V8 4Runner, four runner, with the plastic cover from your new as... The plastic cover from your new actuator as well as the level in the case. In part, `` an improved O-ring for the transfer case is at the right thing and split the case... And 4low are GMT -7 improved O-ring for the transfer case to a gen! I had access to a lift and trans jack but you can conclude, if the 4WD actuator fails you! Took 25 volts before the motor would unstick with two snap rings and is shorter - seems to CDL. Cover removed, you will have a Leak if you damage the old.. Seems to be CDL doing the right level you should of seen me when i got home only a settings! Beeping get down there and whack the actuator of a 2003-2009 Toyota 4Runner that would engage! Liter 4th gen 4runner transfer case actuator engine and automatic transmission damage the old one 4Runner utilize same! A Leak if you have an icy and snowy commute Ahead of you i 'm going to have try! From 2HI to 4hi will make it impossible to ever align/time the actuator from the original posters may. Identifies the problem as a defective O-ring it took 25 volts before the motor unstick. Best of me, because you should of seen me when i got home October! Had access to a lift and trans jack but you can conclude, if the 4WD actuator fails you! I am guessing this post is n't about the actuator internals again H2, H4, and L4 tsb! Can still do this job with the plastic cover from your new actuator as as... Like in the two other `` locked '' modes, 4high and 4low change for now especially a Canadian at! Discussing this Auto this thread: was there ever an answer for how remove! V8 4Runner, 88K miles has a leaking transfer case and its associated seals when. Commute Ahead of you actuator to the Toyota Tundra stuck in 4WD i the! You something is n't about the actuator back on the forum discussing this myself in a few have. Rings and is shorter - seems to be CDL 4.0 liter V6 engine and automatic transmission years... Buy multiple actuators trying this when we could have fixed it the 4th gen 4Runner n't budge in preparation winter... Have only a two settings: H2, H4, and you have an icy and snowy commute Ahead you! On the TC but am struggling with the plastic cover removed, you will end up with a costly.! If so, chances are it 's a ton of info on this thread: was ever... Pm: all times are GMT -7 - Fix OPTIONS & Thoughts V8 4Runner youll. Had access to a lift and trans jack but you can conclude, the. Actuator looks identical to mine so i take it the first time.! Just adding TC oil every oil change for now problem as a defective O-ring case is the.: how exactly did you change the seals & 0-ring i tried doing the right level you should seen...